The Jayavel Impex | Artisanal Manufacturing

Knitting

We utilizes the latest and advanced technology machineries to knit the fabrics like Reiter, Mayer & Cie to produce various qualities of circular knitted fabrics right from 100gsm to 400gsm.

Softflow Dyeing

Ultra modern soft flow machines are used for fabric dyeing. Dyes and chemicals used are azo free as per Oeko Tex standards and. HTHP machines used for cotton, polyester, Viscose and other blend fabrics.

Cutting

Our fully automatic cutting machine with auto CAD help us to do complicated designs with accurate cutting-edge technology. Band Knife Cutting machine used to cut sharp edges for baby wears and kids wears.

Printing

All over print using rotary printing machine Stormac for reactive, pigment, discharge & Placement prints. pigment, plastic sol, non pvc, flock, glitter, discharge prints on machines like Hebbecker & MHM.

Embroidery

Computerised multi head embroidery machines to make chain, loop stitch and chenneli designs up to 8-9 colors on Japanese make Barudan machine.Hand embroidery designs with sequence work, beads…Stone fixing, rhime stones, heat transfer photo & flock prints.

Stitching

Garment sewing unit is done with proper lighting, good floor space and amenities. Legal and statutory norms with respect to social systems and physical facilities are provided. As a safety standard we are following necessary covid 19 precautions.

Checking

Checking is to trim all extra threads and also checks for stains and holes. All garments are 100% checked before packing. In the checking section the pieces are properly checked by efficient people.

Ironing

Automated ironing lines work in tandem to ensure smooth ironing of all the products. This line also serves as a final quality checkpoint before the products are packed.

Packing

We buy our packing materials from leading suppliers and professional providers. We use Oeko Tex, GOTS, BCI, ECO certified labels and tags produced from the certified suppliers.

Production Process

At Jayavel Factory, we take pride in our efficient and streamlined production process. From the initial design concept to the final finished product, our production process ensures the highest quality standards and timely delivery.

Step 1: Design and Development

The journey of creating exceptional garments begins with our talented design team. Working closely with fashion experts and trend forecasters, our designers conceptualize innovative and fashion-forward designs that cater to our customers' tastes. We use the latest design software and technology to bring these ideas to life, creating detailed sketches, patterns, and prototypes.

Step 2: Sourcing and Procurement

Once the designs are finalized, our dedicated procurement team sources the finest fabrics and materials required for production. We have established long-standing relationships with trusted suppliers, ensuring that we have access to a wide range of high-quality textiles. Our team carefully selects materials based on their durability, aesthetics, and sustainability.

Step 3: Pre-Production

Before we commence full-scale production, we conduct thorough pre-production processes to ensure accuracy and efficiency. This includes conducting fabric and material inspections, performing detailed measurements, and preparing the necessary templates and markers for cutting. Our team also plans the production schedule to optimize resources and meet delivery deadlines.

Step 4: Cutting and Preparation

Once all the pre-production preparations are complete, our skilled technicians begin the cutting process. They use state-of-the-art cutting machines and equipment to precisely cut the fabric according to the pattern templates. Our team pays meticulous attention to detail, ensuring accurate cutting and minimizing material waste.

Step 5: Stitching and Assembly

The cut fabric pieces then move to our production floor, where our experienced seamstresses and tailors bring the garments to life. Using advanced sewing machines, they meticulously stitch and assemble the fabric pieces, paying close attention to stitching techniques, seam finishes, and overall quality. We maintain high standards of workmanship and quality control at every stage of stitching and assembly.

Step 6: Quality Control

Quality control is an integral part of our production process. We have a dedicated team of quality control specialists who rigorously inspect each garment at various stages of production. They conduct comprehensive checks to ensure that the stitching, fit, measurements, and overall finishing meet our stringent quality standards. This ensures that only garments of the highest quality leave our factory.

Step 7: Finishing and Packaging

Once the garments pass our quality control checks, they move to the finishing stage. The garments then undergo a thorough steam and pressing process to ensure they are wrinkle-free and ready to wear. After the finishing touches, our team carefully packs the garments, ensuring they are protected during transit.

Step 8: Delivery

At Jayavel Factory, we understand the importance of timely delivery. We work closely with reliable logistics partners to ensure that your orders are delivered efficiently and on schedule. Our team ensures that the garments are properly packaged, labelled, and shipped to your desired destination, whether it's within the country or for international export.

Commitment to Excellence

Throughout our production process, we remain committed to delivering exceptional garments that meet and exceed our customers' expectations. We prioritize quality, craftsmanship, and attention to detail to ensure that every garment leaving our factory is of the highest standard. Contact us today to discuss your garment production requirements and experience the excellence of Jayavel Factory.